Pipeline Fill Planning for New B2B Customers

Aaron Ethridge

Last Update 9 dagen geleden

When launching with a new retail partner, pipeline fill planning ensures you have enough inventory to meet the initial stocking requirements across their stores or distribution centers. 


This guide walks you through how to accurately forecast and plan for large one-time pipeline fill orders in Planster.


What is Pipeline Fill?

Pipeline fill refers to the large, upfront order required to stock a new retail partner’s shelves or warehouses before regular replenishment begins. It is typically much larger than ongoing orders.

Step 1: Navigate to Retail Demand Planning
  • Go to the Demand Plan tab.

  • Select Retail.

Step 2: Add the Retailer and Product
  • Choose the new retailer from the dropdown.

  • Click Add Product to select the SKU(s) being launched.

  • Enter the necessary product-level data.

Step 3: Enable Pipeline Fill Mode
  • Input the Start Date for the retailer launch.

  • Check the box labeled “Account for Pipeline Fill.”

  • Planster will automatically calculate and frontload inventory needs for the first two months starting on the launch date.

Step 4: Estimate Initial Demand

There are multiple methods to estimate pipeline fill quantities:

  • Store Count Method: Store count × facings × velocity × weeks of supply

  • DC Fill Method: Number of distribution centers × average inventory needed per DC

  • Weeks of Supply: Retailer-specified requirement (e.g., 6–12 weeks of inventory)

Step 5: Adjust Forecast Inputs
  • Enter and adjust shelf facings, active stores, and weekly sales velocity.

  • Ensure the volume aligns with the retailer’s launch expectations and logistical capacity.

Step 6: Review Inventory Recommendations
  • Go to the Supply Plan tab.

  • Review the projected purchase recommendation accounting for the pipeline fill.

  • Confirm that the supply aligns with the start date and fills the launch volume.

Best Practices for Pipeline Fill Planning
  • Confirm expectations directly with the retailer (store/DC count, weeks of supply).

  • Account for supplier lead times and production ramp-up.

  • Include buffer inventory (10–20%) to handle quality issues or launch delays.

  • Treat pipeline fill separately from regular demand in your forecasting.


Need Help?

If you need support forecasting or executing your pipeline fill strategy, Planster Support is here to help you plan a smooth product launch with your new retail partner.

Was this article helpful?

0 out of 0 liked this article

Still need help? Message Us